E-book on how to make, operate, and maintain an oil-based eco-friendly burner. The book includes a "Production Manual" with production schematics and an "Operation and Maintenance Manual." It also contains many thematic videos that will guide you through proper ecological operation and maintenance. The burner's output is continuously adjustable within the range of 10-40kW.
The pyrolytic oil burner burns any combustible liquid from aviation and automotive services, such as motor oils, transmission oils, hypoid oils, diesel fuel, gasoline, kerosene, JET A1, and their combinations, as well as even water-emulsified sludges.
The burner's special design ensures the swirling combustion of only oil vapors, eliminating any non-combustible residues in the center. These are emptied every time the burner is cleaned or shut down. The burning temperature is very high, making the steel glow white and the flame in the burner burn with a light blue color when correctly adjusted. There are zero visible emissions from the chimney.
The burner is primarily intended for gas-fired water boilers for central heating and heating of the entire service, hangar, aeroclub, offices, and changing rooms. The burner can also be operated easily as a hot air generator. The burner can also be used for melting alloys, releasing and forging.
The temperature inside the burner is so high that all toxic substances contained in the oil, additives, and various oil adhesives are pyrolytically burned at temperatures well above 800 degrees Celsius. Those that are non-combustible gradually build up and bake into the ceramic layer, sometimes forming stalactites, and are then embedded into the burner's structure. After the burner has finished burning, they are knocked off and cleaned like when cleaning a boiler - they are fragile and can be crushed by hand.
During proper pyrolytic combustion, the ceramic bake has a white to gray color, sometimes even slightly light brown or pinkish.
The actual burning that you see in the video is just the final visible stage of many degrees of burning and mixing of flames inside the burner, where the combustion occurs with the addition of pressurized air in a multiple-stage swirling flushing of burning vapors that occurs continuously inside the burner.
Proper combustion can be controlled by primary, secondary, and tertiary access to pressurized air, air volume, and air pressure, nozzle orientation, and proper construction. The process that occurs there takes place at very high temperatures and pressures than the surrounding atmospheric pressure. All of this together ensures the best possible combustion!
II worked on this burner for many years, developed many variants, and this one is the best in terms of operation, simplicity, low power consumption, and provides very high performance and amazing combustion cleanliness. Everything is designed so that any DIY enthusiast can make it at home from common materials found at a scrap yard. This is also described in the book. No electronics are needed! No compressor is needed either!
The electric power consumption of the burner is 60-120W per hour of operation for one or two blowers, depending on the desired performance (220VAC). The burner can also be operated on 12VDC. The consumption is 1.5-3 liters of used oil per hour.
Unique features and advantages of this burner over the competition:
- Burns all types of oil without residue.
- Burns oil mist at extremely high temperatures.
- After burning, dry ash remains depending on the oil used.
- It can be made from residues found in scrap yards and junkyards.
- It can be made at home.
- It can be made very cheaply. No advanced technology is required.
- It emits no visible emissions or chimney smoke.
- Any toxic substances contained in the oil vapour are burned off by high temperatures in several stages.
- It has a small footprint and fits into boilers, possibly with a little modification by the user.
Advantages for the burner user:
- Zero fuel costs, fuel is free.
- Increase in heating system performance.
- Reduction of emissions compared to the original wood and coal heating
- Replaces the gas burner with minimal modification to the gas boiler.
- Easy maintenance and operation.
- Easy to repair, any mechanic, welder, locksmith can repair.
- Low cost of burner production as discarded stuff can be used everywhere.
- Low cost of burner installation. Sometimes requires a slight modification of the boiler.
- It is possible to operate the burner without any electronics.
- The user can repair and stop everything himself.
Application and application areas of the pyrolytic burner:
- Use for heating in family houses.
- Use in companies in process plants for heating liquids
- Use in companies as heating.
- Use in heating of gymnasiums, club rooms, workshops, warehouses.
- Use for melting metals, alloys and metal casting.
- Use for heating metals for forging.
- Use for steam generation.
Technical specifications:
- Burner output 10-27kw with one fan.
- Burner output 10-40kW with two fans
- Current consumption at 220V 60W depending on fan or 120W.
- Oil consumption 1,3-1,7l per hour, or 2-3.5 l per hour in
more powerful version with two fans.
A license for one person for an e-book, which describes how to make the burner described above and shown in the preview, can be purchased from me for 48 EUR or 52 USD.
Order the book here: filip.zejda@seznam.cz
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